Strip-forming and feeding apparatus



April 3, 1951 P. 5. SMITH 2,547,544

STRIP-FORMING AND FEEDING APPARATUS ,Filed Feb. 26, 1949 14 Sheets-Sheet 1 m m* 'L J1NVENTOR. 7 PAUL 5. SMITH HIS ATTORNE P. 5. SMITH STRIP-FORMING AND FEEDING APPARATUS April 3, 1951 14 Sheets-Sheet 2 Filed Feb. 26, 1949 Q! INVENTORN PAUL 5. SMITH April 3, 1951 P. 5. SMITH 2,547,544

' STRIP-FORMING AND FEEDING APPARATUS Filed Feb. 26, 1949 14 Sheets-Sheet :5

24k INVENTOR.

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STRIP-FORMING AND FEEDING APPARATUS Filed Feb. 26, 1949 14 Sheets-Sheet 4 HIS ATTOR Y April 3, 1951 P. 5. SMITH STRIP-FORMING AND FEEDING APPARATUS l4 Sheets-Sheet 5 Filed Feb. 26, 1949 EEhFmF EFzEm t SE. .n 11

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PAUL s. swarm HIS ATTORN P. S. SMITH -FORMING AND FEEDING AEPARATUS STRIP Filed Feb. 26, 1949 April 3, 1951 April 3, 1951 s, sum- 2,547,544

STRIP-FORMING AND FEEDING APPARATUS Filed Feb. 26, 1949 14 Sheets-Sheet 8 In MO -n m mm INVENTOR. PAUL 5. SMITH HIS ATTOR April 3, 1951 P. s. SMlTH STRIP-FORMING AND FEEDING APPARATUS 14 Sheets-Sheet 9 Filed Feb. 26, 1949 aea INVENTOR. PAUL 5. SMITH flOO' HIS ATTOR April 3, 1951 p, 5, SMITH 2,547,544

STRIP-FORMING AND FEEDING APPARATUS Filed Feb. 26, 1949 14 Sheets-Sheet 10 PAUL 5. SMITH HIS ATTORN Y April 3, 1951 P. 5. SMITH 2,547,544 STRIP-FORMING AND FEEDINGAPPARATUS Filed Feb. 26, 1949 14 Sheets-Sheet ll INVENTOR. PAUL 5. SMITH HIS ATTORN April 3, 1951 P, 5. SMITH 2,547,544

STRIP-FORMING AND FEEDING APPARATUS Filed Feb. 26, 1949 14 Sheets-Sheet 12 JNVENTOR.

PAUL 5. SMITH HIS ATTORNE April 3, 1951 P. s. SMITH STRIP-FORMING AND FEEDING APPARATUS l4 Sheets-Sheet 13 Filed Feb. 26, 1949 l 7 w 0 m 7- 4 w Z & 6 M4 w 3 M5 s a o m a w m m o O F 2 a m B m 4 m m M m m 1 m o w 4 4 0.... m 5 fi z 2 2 2 6 06 B l 6 m-4 w -M, M w I o u m w 9 6 8 I I m w l m5 O m a 3 I. w

INVENTOR. PAUL 5. SMITH Y HIS ATTORNEY Patented Apr. 3, 1951 2,547,544 STRIP FORMING AND FEEDING APBARATUS Paul S. Smith, Carlisle, Pa., assignor to C. H. Masland 8; Sons, Inc., Carlislc, Pa., a corporation of Pennsylvania Application February 26, 1949, Serial No. 78,651

43 Claims.

My invention relates to an improved stripforming and feeding apparatus and has to do, more particularly, with a machine forcontinuously forming a supply of chipboard strips of predetermined lengths and widths and feeding these strips without interruption to a magazine from which they are used in an apparatus for making pile fabric.

- Such apparatus is shown in United States Let ters Patent No. 2,302,722, for Apparatus For Making Cemented Pile Fabric, patented November 24, 1942, on my application, and in mypending application for Apparatus For Making Cemented Pile Fabric, Serial No. 691,795, filed August 20, 1946, now Patent No. 2,497,330, issued February 14, 1950. The machines illustrated in that patent and application make use of severablc separator strips, which may be of chipboard or like material, and which must be of predetermined width and length.

Strip-forming and feeding apparatus for such machines is disclosed in my copending application Serial No. 13,303, filed March 5, 1948, now

Patent No. 2,514,611, issued July 11, 1950, wherein a reel, having a plurality of coils of tape material wound thereon side by side for rotation about a common horizontal axis, is mounted at each end of a horizontal table along which the tapes are drawn alternately from each reel and are condensed into bundle form. In that application, a .i

carriage, provided with gripping jaws, is moved, at intervals from left to right and from right to left, to draw a bundle of tapes along the table. At the end of each movement of the carriage, either from left to right or right to left, the formed bundle just drawn along the table is gripped near the cutting point and severed. The bundle of strips so severed is thereafter gripped by a plurality of fingers, which project through slots in the table, and is advanced into and maintained I in pressure contact with an accumulated mass of strips formed by previously severed bundles. The carriage then grips and draws along the table in the opposite direction a tape bundle fed from the other tape supply reel at the opposite end of the table, which bundle is subjected to the operations above described with respect to the tape bundle from the first mentioned tape supply. reel. The resulting strips, which have been severed, are advanced continuously under pressure to the apparatus in which the individual strips are to be utilized, the action being automatic and continuous until the supply of tape or chipboard on one or the other of the supply reels is exhausted.

In using the apparatus shown-in said copending application, Serial No. 13,303, considerable time is required to remove the exhausted reel; to replace it by a full new reel; to thrust the strips into the apparatus and form the first bundle from each full new reel; and to position the first bundle in the apparatus so it will be drawn along the table. Each time a reel is replaced, the stripforming apparatus must be shut down. The idle periods, which occur several times an hour, so limit the production of the strip-forming apparatus that the cemented pile fabric machine must also be shut down at frequent intervals. This causes an interruption of the operation of apparatus used in the manufacture of cemented pile fabric, such as is shown in United States Patents Nos. 2,050,740, 2,051,010, 2,051,011, 2,302,722, 2,312,129, 2,351,131 and 2,366,364. Each interruption in the operation of the machine inevitably produces a visible defect in the product. I The principal object of this invention is to provide a strip-forming and feeding apparatus or machine which may be operated continuously. In accomplishing this object, a major feature of this invention resides in providing two reels of strip material, at each end of the machine, with mechanism for feeding chipboard from one of the supply reels at each end while the others are being made ready for subsequent use when the supply of either of th first two reels is exhausted. The two supply reels are preferably arranged one above the other so that there will be an upper and lower tape supply reel at each end of the machine.

Another object of my invention is to provide a projection mechanism to facilitate and expedite the introduction of material from a full new reel of strips when either the upper or lower reel on the reel stand is exhausted. One reel is being replaced on the reel stand ready for use when the other reel is supplying strips so that there will be no interruption in changing from one supply reel on the reel stand to the other.

Another object of my invention is to provide for the removal of the butt end of a bundle of strips from an exhausted supply reel at the point of severing, and the introduction, at the same point, of a previously prepared or condensed bundle of tapes from a new reel supply.

Another object of my invention is to provide driving apparatus for moving the carriage with more accurate control to precisely position on the table that portion of the tape bundle which is to be severed into a strip bundle. This may be 3 accomplished by a reciprocating carriage driven by a reversible hydraulic motor.

Accordingly, this invention lies in the provision of a pair of supply reels at each end of the machine, with a device for selectively introducing tapes from either of said supply reels and transferring from one supply reel to the other without interruption of machine operation.

Further objects, and objects relating to details of construction and economies of operation, will definitely appear from the detailed description to follow. My invention is clearly defined and pointed out in the appended claims. A structure constituting a preferred embodiment of my invention is illustrated in the accompanying drawings, forming a part of this specification, "in which:

Figs. 1 and 1a, taken together, constitute a top plan view of the apparatus embodying the invention.

Fig. 2 is a view in side elevation of Orr-send of the apparatus, taken along the line 22 of Fig. 1.

Fig. 2a is a view in side elevation of the other end or" the apparatus, partly in section, taken along the line 2a2a of Fig. 1a.

Fig. 2b is a detail elevation view, with some parts broken away, of the rocker device for temporarily lifting certain of the feed-rolls.

Fig. 3 is a detail view of the reel brake mechanism.

Fig. 4 is a view taken along the line 4 l of Fig. 1.

Fig. 5 is an end view of one end of the -apparatus, taken along the line 5-5 of Fig. 1.

Fig. 6 is a partial view, on an enlarged scale, of the lease bars forming 'a part of the feeding apparatus.

Fig. 7 is a, detail view taken along the line 'F-"i of Fig. 6.

Fig. 8 is a partial fragmentary view in end elevation of the reeds at one end of the machine.

9 is a detail, sectional view taken along the line 9-9 of Fig. 8, with some parts broken away.

10 is a plan view of the projection mechanism.

Fig. 11 is a view in side elevation of the projection mechanism, with some parts broken away and some removed.

Fig. 12 is a detail, sectional view taken along the line [2-42 of Fig. 11, certain parts being broken away.

Fig. 13 is a fragmentary view 01" part of the support for the projection mechanism.

Fig. 14 is a detail, sectional view taken along the line M-M of Fig. 13.

Fig. 15 is a 'plan View of the hydraulic drive mechanism.

Fig. 16 is an elevation view taken'from the rear of Fig. 15.

Fig. 17 is a view in side elevation of the mechanism in Fig. 13, with the projection mechanism lowered to align its upper chute with the table chute.

Fig. 170; is like Fig. 17 but with the projection mechanism raised to align its lower chute with the table chute.

Fig. 18 is a view showing the cams for controlling the speed of the carriage in the position they occupy when the carriage is at one end of the table and the'lever device has been shifted by one of the solenoids to cooperate with one of the cams.

Fig. 19 is a view of the cams when the carriage has reached the middle of the table in its travel from left to right.

Fig. 20 is a view of the cams in the position they occupy when the carriage has reached the right end of the table.

Fig. 21 is a view showing the cams in the same position as in Fig. 20 but at that point in the cycle of operation when the opposite solenoid has just shifted the lever to engage the opposite cam and reverse the hydraulic drive.

Fig. 22 is a view of the c'ains when the carriage has reached the middle "of the table in its travel from right to left.

Fig. 23 is a view of the cams in the position they occupy when the carriage has reached the left end of the table.

Fig. 24 is a sectional view taken on the lines 24- 2 5 of Fig. 2.

In 'the drawings, 'the same reference numerals refer to the same parts throughout the several views, and the sectional views are taken looking in the direction of the arrows at the ends of the section lines.

In general, the strip-forming and "feeding apparatus of my invention comprises a suitably supported table, and a support adjacent each end of the table, on each of which is supported a plurality of reels, each carrying a 'plur'alityo'f coils of chipboard tape mounted thereon. A projection mechanism is provided "at each end "of the machine for gathering the tapes from the coils of each reel into a compact tape bundle, inwhich all of the tapes have been turned through a angle, by being first drawnthrou'gh a'reed, and disposed edgewise with reference to the plane of the surface of the table. -A carnage, operated by suitable hydraulic drive mechanism, draws a tape bundle lengthwise of the table, altern'ately from supply reels at opposite ends of the table, and a saw operates "to sever -'a portion of the tape bundle to form a strip bundle. The carriage has bundle-gripping jaws, which are caused automatically to grip and release 'a tape bundle at predetermined points in the cycle of operation, and which are raised and lowered at predetermined points of the cycle. The carriage jaws grip the end of a tape bundle that is fed on the table by a projection device'andmove it along the table in position for a strip bundle to be severed therefrom. The apparatus may include also "a pair of outer table jaws for gripping the end of the tape bundle and holding it'statio'nary during certain portions of the cycle of operation. These outer table jaws are so controlled that they release the tape bundle, while it is being gripped and drawn along the table by the gripping jaws on the carriage, and grip it during the return movement of the carriage until the bundle gripping jaws on the carriage have again gripped the tape bundle. The apparatus will also include a pair of inner table jaws mounted adjacent the outer table jaws and controlled so that both the outer and inner jaws will grip the tape bundle while a saw severs a portion of the tape bundle to form a strip bundle. The saw is disposed to be'automatically operated to sever a strip bundle from the tape bundle along a line between the inner and outer table jaws and while the tape bundle is gripped by both the inner and outer table jaws.

'Two tape supply reels are provided at each "end of the table, and for each reel, I provide a pair of rolls for drawing the tapes from such reel through lease bars. The lease bars are advanta'geous in assuring separation of adjacent tapes at any places Where they may not have been completely severed in slitting the coil of tapes from "a single sheet. The lease bars also prevent the tapes from overlapping.

A projection mechanism gathers the tapes from each draw roll pair into a tape bundle after the tapes pass through a reed device for arranging them edgewise with respect to the plane of the surface of the table. The projection mechanism feeds a bundle of tapes from one of the reels in position whereby the table jaws may grip said bundle preparatory to its being gripped by the carriage jaws and drawn along the table for being cut off into a strip bundle. There is a projection mechanism at each end of the machine. Each projection mechanism may advantageously have a pair of chutes for receiving tape bundles from the supply reels. When tapes are being supplied from one reel, through one chute of the projection mechanism, tapes from the other reel may be threaded into the machine through the second chute of the projection mechanism. When the tapes are exhausted from one reel, the projection mechanism may be shifted so the tapes from the second reel, threaded through the second chute, may be fed to the carriage jaws and drawn along the table without interruption of the operation of the machine in shifting from one tape supply reel to another. The projection mechanism provides for continuous feed of tapes to the strip forming machine. The tapes in being unwound from the supply reels are preferably passed through a plurality of lease bars to separate adjacent tapes and prevent them from overlapping. A reed and a set of lease bars are provided for each reel, and both are placed in position for the tapes to pass therethrough in being drawn from the reel into the projection device.

The carriage device is moved along the table at variable speeds, starting at zero, progressively accelerating to a maximum speed midway of its travel along the table, and then progressively decelerating from the maximum speed to zero upon completion of its travel at the end of the table. The carriage is stopped at the end of the table, by a stop or bumper, when its speed has been reduced to near zero by the hydraulic drive. This progressive accelerated movement, from zero, of the carriage, which has a very substantial inertia, as it moves away fromone end of the table, corresponds with the progressive accelerated movement of the tape supply reel in getting the tapes in motion not withstanding the substantial fric tion of the lease bars, the reed, and the chutes. Since the driving effect of the draw rolls for the tape supply reels and the projector feed rolls, as well as the holding power of the carriage jaws, is limited, a sudden or quick start would pull the bundle free from the carriage jaws. Progressive decelerated movement of the carriage from its maximum speed midway of the table to near zero as it approaches the opposite end of the table, before contacting the bumper or stop, avoids mechanical shock to the carriage and prevents the tape supply from overrunning. It also lessens the problem of overcoming-the inertia of the carriage, so that the carriage will immediately stop, without shock, when it reaches the bumper and properly position the tape bundle for cutting oif a strip bundle of uniform length. The hydraulic drive exerts'sufficient force to hold the carriage against the bumper or stop until the hydraulic drive is reversed to move the carriage toward the opposite end of the table. The bumper or stop fixes a definite limit for the travel of the carriage, so that all of the tape bundles will be cut into strip bundles of equal length.

The machine for making cemented pile fabric shown in the above-mentioned patents and applications, employs two magazines, one on each side of the machine. The apparatus shown in the present application is for the purpose of supplying strips to one of these magazines only.

A like apparatus will be provided for feeding strips to the other magazine.

Referring specifically to the drawings, the machine has a rectangular table IBB (Figs. 1 and 1a) extending horizontally between opposite end plates I!!! and I5 2 which are in turn mounted upon vertical posts I03 by any suitable means, such as brackets 104. The opposite ends of the posts are provided with flanged feet I for being secured to some fixed members, such as the floor and ceiling of a building. Additional end plates lllfi and 10! are also attached to the posts I93 by means of brackets H38 which also support channel beams I09 and [09a that extend between the end plates !36 and lel. Bolts H l and spacer sleeves H2 hold plates its and It? inproper spacing with respect to end plates Iill and N22.

The tapes are supplied from supply reels which are mounted on a reel support adjacent each: end of the table, gathered into a tape bundle,

and drawn along the top of the table so that the end portion, which is drawn along the table, can. be cut off into a strip bundle of certain length, and then moved to the magazine of the cemented pile fabric machine. A tape bundle is first drawn from a supply reel at one end of the tableto have a portion cut oil into a strip bundle, and then another tape bundle is drawn from a sup-- ply reel at the opposite end of the table. The means for drawing the tapes along the table is: designated a carriage, and this means traverses. back and forth the length of the table, each. time carrying the tape bundle from that end of the table away from which it is moving to theopposite end.

' Thecarriaye A carriage N5 of hollow box-like construction- (Fig. 1a) is provided with projecting studs lie on opposite sides for riding in channels 5 I? (Fig. 2a) of channel bars H8. There preferably are two of these studs on each side of the carriage, and each of the studs is advantageously mount-- ed in a roller bearing H8 (Fig. 24) of conven-- tional construction with an inner and outer raceway. The outer raceways of bearings H9 roll in the channels I ll of the channel bars l 53, which are attached to the channel beams ice and Iflfia.

The carriage may be of the construction described in. my application Serial No. 133%, which has suitable means for being actuated automatically, at certain time intervals in the uniform lengths of the tape bundles to be drawn along the table and positioned for severance into strip bundles of uniform lengths.

Carriage driving mechanism The carriage H5 is moved from right to left and fromleft to right on the channel bars H8 by power supplied, through hydraulic driving mechanism, from an electric motor I20, mounted on abaseip late I21 thatis attached to the outer side of the channel'beam 'IiIQa. The electric motor I211 :is connected "by-a flanged coupling I22 to the shaft I23 of anhydraulic drive unit I24 (Fig. 15). An output shaft 125 er the hydraulic drive unit I24 is connected to an input shaft I26 of a reduction gear unit 'I21 by a flanged coupling I28. The reduction gear unit 121, which is mounted on the base plate 'I2'I, is provided with an output shaft 129 that is connected to the endof an-input shaft 136 of a miter-gear unit 'I3I (Fig. 1) by means of anintermedi'ate driving shaft I32. This intermediate driving shaft'is coupled at its opposite ends to respective shafts I29 and I39 by couplings I33,and is journaled in bearing brackets I35 which are suppo'rte'cl'on channel beams [OS-and Il'lBa. A'driving sprocket I34 is 'fix'ed'to the drive shaft I32.

On the opposite end of the apparatus, a drive shaft 136 (Fig. 1a) similar to shaft'l32,lis journaled in bearing brackets I31, also mounted on the channel beams 'Idiland 1590. These Shafts I32 and 136 are disposed in parallel relation. A driven sprocket I38 is fixed to shaft I36 in'alignment with sprocket I34 on shaft I32. 'A sprocket chain 36, having its opposite ends attached at His (Fig. 2a) to the carriage I I5, is passed over the "two sprockets I 34 and I38 and isaotuated thereby to reciprocate the carriage along the length of thetable as above described. An-idler sprocket I 4| may be advantageously supported on brackets Hi2, and may be adjusted vertically to tension the sprocket c'ha'in I39. The brackets I42 in turna're fixed to any suitable support that is attached to some fixed. part, such as a cross piece I 43 between channel beams H19 and I69a.

The carriage is provided with mechanism,

hereinafter described, for gripping the tape bundles, and this mechanism comprises a splined shaft I44 extending through the carriage and journaled in end plates I! and H12. One end of this splined shaft, beyond end plate i s I, is rotatably driven by gear drive mechanism, within Hydraulic drive unit The hydraulic drive unit I2 is reversible -for actuating the carriage drive sprocket mechanism in either of its two directions of movement, the reversing of the hydraulic drive unit "being effected by its control shaft Ifiil (Fig. 16), which is angularly displaced, for causing the output shaft I25 to be rotated clockwise or counterclockwise, by a lever I'5I pivotally connected to clevis "552 of the adjustable link r53. The "clevis 551; on the opposite "end of link 153 is pivotally connect'ed'at I55 to anotherlever arm ['56 which is pivoted to the mounting plate I'51, one oftwo: plates-mounted on vertical standards 1:53 on the base Hi. There is a duplicate mounting plate I58 disposed in parallel relation to mounting plate I51. The opposite-end of the lever I56 has a-lug I60 disposed between two plungers IEI and 152 of the respective solenoids I63 and I64. These solenoids are selectively energized, at cer ain points in the cycle of operation, frcm the multiple cam switch I65 .to-move the lever unit for angularly displacing the control shaft .of the hydraulic driveunit to rotate the output shafteither clockwise or counterclockwise as desired, and at the desiredspeedof rotation. One solenoid is energizedto move the lever in one direction, and the other solenoid is energized to move the lever in the opposite direction. Thus, the output shaft of the-hydrau'licdrive unit is reversed at proper intervals to-reversethe travel of the carriage.

A suitable reversible hydraulic drive unit is a Vickers Self-Contained Variable Speed Transmission which is manufactured and sold by VickersfIncorporated, of Detroit, Michigan. The said unit -is automaticallycontrolled by angular displaoement'of the control shaft to the left or right of zero or neutral to cause the'output shaft to beturned clockwiseor counterclockwise. The speed of rotation-of the output shaft-is increased in proportion to the angular displacement of the control shaft in either direction from zero or neutral, and the speed is-conversely decreased by returning the control shaft toward zero or neutral.

Another output shaft I19 (Fig. 15) extends from the reduction gear unit I21, on the side opposite to output shaft I29, and has keyed thereto sprocket I1I which drives shaft I12 by means of a sprocket chain I13 between sprocket i?! and asprocket I14 that is fixed .to-shaft I12. Shaft I12 is journaled in bearings 115 and I16 thatare supported on the respective mounting plates I51 and 158. -A pinion 111 is fixed to the shaft I12 in position to mesh with spur gears I18 and I19 which are 'fixed to respective shafts I89 and IN. the shafts being journaled in identical bearings I82 which are fixed on the mounting plate I51.

Control device for reversible hydraulic drive Azpairof cams I63 and I84 is provided, the cam "183 being keyed on the end of shaft ISil-opposite to the spur gear I18 and the other cam 'I 64 being keyed on the-end of shaft I8: opposite'to the'spur gear I19. The cams are rotated by the respective shafts on which they are mounted, when-the'hyd-raulic drive turns shaft I 10 to move the carriage.

A .cain roller I85 is mounted on the lever 56 lay-means of'pin 186 111 position'to have rolling contact'with either-of the cam faces L8! or i88 selected by shifting .of the lever I 56 by one of the solenoids. There is an over-center tension spring 489 having one'end attached to -a pin I66 on the lever 156 and the other end secured to a pin or stud i911, mounted upon the plate I51. When'the lever is pushed'in either direction off dead-center'by oneor the other of the solenoids, the springurges the cam roller to ride upon the cam face of a selected cam. The cam 'faces'are soshaped that the control shaft I51] will be'displaced the maximum distance from neutral or zero :at the intermediate portion along the cam facesand'hence caus'e'the sp'eedof the carriage to be greatest during the intermediate portion of its travel. The control shaft of the motor pump unit will be gradually turned toward zero .or neutral, and, hence, the carriage will be slowed down to nearzero, as it approaches the completion: of its travel'to the xendof' the table. There isthus acontinuous pull exerted :upon the tape bundle to maintain it taut until the strip-bundle is severed therefrom.

stops orbumpers ,I-9I (Figs. -1 and 1a) may be advantageously provided-at some fixed points the path of the carriage, such as on each of the end plates I66 and I01, to insure stopping of the carriage within certain set limits for depositing the tape bundle in proper alignment on the table for cutting off strip bundles of exact lengths. There are preferably two stops or bumpers on each of the end plates, one being placed in position to be adjacent the top and the other the bottom of the carriage. The stops or bumpers may advantageously be a block of any suitable yieldable material, such as rubber, cork or the like, secured to a holder that is fastened to the end plates. The stops or bumpers are so positioned on the end plates that the carriage will contact them just as it is slowed down to a stop by the reduced speed of the output shaft of the hydraulic drive unit. Thus, the impact, if any, resulting from the carriage coming in contact with the bumpers or stops, is so slight that there is no recoil or rebound. The carriage is gently pushed tightly against the stops or bumpers and maintained thereagainst until the hydraulic drive unit is reversed by energizing the other solenoid. In the meantime, the tape bundle is held taut until a strip bundle has been severed therefrom.

The electric driving motor I28 runs continuously in the same direction, driving the hydraulic unit I24 for rotating its output shaft I25. When the lever II is in a vertical or neutral position, the control shaft I58 of the hydraulic drive unit is at zero or neutral and the output shaft of the unit isnot rotating. However, as the lever I5I is moved to either side of the vertical center line, the control shaft of the hydraulic drive unit is turned away from neutral, thereby causing the output shaft I25 to rotate at a speed corresponding to the angular displacement of the control lever from neutral and in a direction corresponding to its position to right or left of neutral.

The output shaft I25 of the hydraulic pumpmotor unit I24 transmits power to the reduction gear unit I21, causing shaft I32 to be rotated together with sprocket I34, driving the chain I39 and rotating the sprocket I38 on the shaft I36. The carriage H5 is thereby caused to move along the table I88. Simultaneously with the rotation of shaft I32 and sprocket I34, shaft extension I16 of the reduction gear unit I21 also rotates the sprocket I1I, driving the chain I13, rotating the sprocket I14, the pinion I11 and gears I18 and I19, shafts I88 and I8I, and the cams I83 and I84. The fixed diameters of sprockets I34 and E38 and the reduction ratio of the reduction gear unit I21, the fixed diameters of sprockets Ill and I14, and the ratio be tween the pinion I11 and gears 18 and I16 are so interrelated that movement of the carriage H5 from its position of rest at one end of the table I80, to a corresponding position of rest at the opposite end of the table, produces a rotation of exactly 180 of the cams I83 and 58 4.

Figs. 18 and 23 show the positions occupied by cams I83 and I84 when the carriage is at rest against the stops at the left end of the table, Figs. 20 and 21 show the positions of the cams when the carriage is at rest at the right end of the table and Figs. 19 and 22 show the positions of the cams when the carriage is in a position midway of the table. Assuming that the carriage is at rest against the stops at the left end of the table, the parts will occupy the positions shown in Fig. 23 and spring I88 holds roller I85 against cam I83, so that lever I5! is to the right of neutral and the hydraulic drive tends to move the carriage to the left against the stops I9I, which prevent such movement. At the proper point in the cycle, multiple switch I65 completes an electrical circuit to energize solenoid I63, which shifts lever I56 to the position shown in Fig. 18, in which spring I89 holds roller I85 against cam I84. This shift of lever I58 reverses the direction of rotation of the output shaft of the hydraulic drive ,unit, so that the carriage starts to move away from the left end toward the right end of the table and cam I84 starts to turn counterclockwise. The shape of cam I84 is such that the initial carriage speed is low since the displacement of lever I5I to left of neutral is small. However, as the carriage continues to move to the right and cam I84 continues to turn counterclockwise, the contour of the cam permits spring I89 to shift gradually the lower end of lever I56, and lever I5l, further to left of neutral, thus gradually increasing the speed of carriage travel until, at the midpoint, the parts occupy the maximum speed position of Fig. 19. Continued movement of the carriage to the right, and continued counterclockwise rotation of cam I84, results in a gradual shifting of lever I5I toward neutral position and a consequent slowing down of the carriage until it contacts the stops at the right end of the table, when the parts occupy the positions shown in Fig. 20. In this position, the hydraulic drive tends to move the carriage further to the right but cannot because of its engagement with the stops and, hence, the carriage and cams !83 and I84 remain at rest until the drive is reversed. After a suitable dwell of the carriage at the right end of the table, switch I65 energizes solenoid I64, which moves levers I56 and I5I to the right of neutral to the positions shown in Fig. 21. This reverses the direction of rotation of the output shaft of the hydraulic drive, so that the carriage starts to move slowly from right to left and cam I83 starts to turn clockwise. As the carriage moves to the left its speed gradually increases, because the contour of cam I83 permits a further displacement of lever I5I to the right of neutral, until the maximum speed is reached at the midpoint of the carriage travel, and the parts are in the position shown in Fig. 22. Further travel of the carriage to the left causes the carriage to slowv down until it reaches the left hand terminal position against the stops, and the parts are in the position shown in, Fig. 23. The hydraulic drive tends to move the carriage in a direction to hold it against the left hand stops until, after a suitable dwell, switch I energizes solenoid I63 to shift the parts to the positions shown in Fig. 18. The cycle of movement is then repeated, as described. During the period of dwell, at each end of the table, the tape bundle is severed to form a strip bundle and, since, at this time, the hydraulic drive holds the carriage against the limiting stops, the carriage is accurately positioned when the tape bundles are severed and the strip bundles formed are of uniform length.

Reel stands There are two reel standsfor each table, one located at each end of the table. Each reel stand consists of two vertical posts 288 supporting a mounting plate 2EII fixed thereon by means such as blocks 202. The posts 288 are attached to the floor at one end and to an overhead building girder at the other end by means of flanged fittings 204. Also attached to'each mounting 2...... plate 2M by means of feet'2fl5. are frame members 206, twoof the frame members 225" being provided for each of the reel stands.

The frame members 206 have two setsof draw rolls journaled therein, oneset for each reel. for drawing the tapes from the supply coils whichare mounted thereon. Means are provided with each set of draw rolls for moving one draw roll thereof in relation to the other roll. The two sets of draw rolls are identical; thus description of one set is applicable to the other set. The sets may be referred togenerally as the upper and lower draw rolls or draw roll pair. Each-set of draw rolls comprises two-rubber surfaced rolls 201 and1208 (Fig. 4)., ofwhich roll 20'! is journaled in movable arms hereinafter. described, and roll 2% is journaled in the frame members 206.. The gudgeon 209. is provided. to. extend from one end ofv the. feed roll 20! to have a spur gear 2!!! fixed thereon. The. other roll 208, which. is 1 jour'naled in the frame members. 205, also. has an extended gudgeon. 21.! on which is fixed a spur gear 2l2,. meshing with the spur gear 2.!3 on the gudgeon of. roll. 281. when the. rolls 291 and 208 contact. A'hand. wheel 2 [3' isfixed on the end of the gudgeon 209 of roll 29'! to. permit said roll being turned by the operator.. This latter draw roll 201 has. a rocker device connected therewith for moving. same relatively to draw roll 208, this rocker device. comprising a shaft 214 to which the respective ends of. arms 2l5 and M6 are fixedly attached. There arev two arms 2I5, one adjacent each end of'the roll 210.1, and the opposite ends of arms' 2'l.5 receive: the gudgeons 209 of the draw roll 221. for rotatably supporting said roll therein- The opposite end of arm 2l6, is provided with a lug 2|T to be en gaged by a carh surface 218 on the sleeve- 219, rotatably mounted on a stud attached to a. frame. member 206, and provided with av hand wheel- 220. The handwheel' 229 is manipulated to move the draw roll 20'', by means of the leg and. cam,. toward and away from the other draw roll- 268. Thus the ends of the tapes froma. supply reel may be readily insertedv between the draw rolls, and the rolls may be held apart whenever the machine is idle.

These draw rolls 2'91 and 208' are for receiving. tapes from supply reels 225 and 226, which are preferably mounted on the frame 206'. One set of draw rolls is for drawing the tapes from the upper supply reel 225,, and the other set of draw rolls is for drawing the tapes from the lower supply reel 226. Supply reel 225 is advanta.

geously supported by a pair of brackets 221 which I may be mounted upon the bearing surfaces 228 of the frames 206. These two brackets 22? are spaced apart and are joined at their topends by a cross piece 229. This cross piece has two suspended arms 230 attached thereto, with the free ends of said suspended arms provided with inclined openings 23! into which the mandrel 232 of the supply reel, on which the coils of tape are wound, may be inserted and rotatablymounted. The top ends of the suspended arms 239 are advantageously attached to the cross piece 229 by angle pieces 233 and bolts 234, and the cross piece may be provided with an elongated slot 235' to permit horizontal adjustment of either, or both, ofthe suspended arms to space them apart at any desired distance to accommodate supply reels of different widths.

A bearing 236 is provided on one of the brackets 221, having journaled therein a shaft 23-! on one end of which is fixed a brake drum 238. A

l2. pling. 23!] connects the other end of the brake. drum shaft 231. with the end of the. supply reel mandrel 232.. This coupling is of a length permitting it to-be moved axially for engaging and disengaging the end of the mandrel of the sup-- ply reel to allow its replacement. The ends ofthe coupling are splined with the reel mandrel. and. the brake drum shaft with which they connect.

There isassociated withthe brake drum 238 a brake band 2M having one end 245 secured to some fixed part. such as a holder 2% on the frame member 206. The brake band partially. extends. around. the brake drum and has its opposite end connected by. an extension spring 24'! to one arm of a bell crank. 24B, pivoted at 289. to one of the reel bracket supports 221. The other end of the bell crankv is connected by means of link 250 to the end of lever 25| which is keyed at its opposite end to-rocker arm 252, journaled on. shaft. 253. This shaft. 253 may be journaled in bearings 254 which are fixed to the respective frame members. ,A: lever arm 255 isv keyed centrally of thelength of the shaft 253,v with itsfree end disposed adjacent to the reel supply, said free end of the arm carrying a follower roller 256- which. engages the. tapes on. the supply reel tolessen the braking. action of the brake drum as the supply oftapes on the reel diminishes.

The lower tape supply reel 225. is similarly.

mounted on armsv 230a which are suspended from cross piece 229a. of the frame, and it has.

associated therewith a braking means of the same, general construction. as that described for the upper, tape supply reel.

A strip bundle: is alternately cut from tape bundles. coming from two of the tape supply reels, one at'each end of the table. Therefore, the withdrawal of tapes. from the reels is intermittent, and each withdrawal of tapes from. a reel, to. be gathered into a tape bundle and drawn along the table, has a period of deceleration. corresponding to the declining speed of the. carriage, at the end of its movement along: the length of the. table. The braking mechanism is employed to prevent a reel from overunning during its period of deceleration. As a supply of tapes is removed from a supply reel, causing the. reel to diminish in diameter, the roller 255, acting through thev linkage connected to the lever arm 255, diminishes tension on the spring 241, thereby reducing the frictional effect of the brake. Less braking force is required as the supply of tape material on the reel diminishes.v

After placing each reel in position on the reel stand, the. coupling 239 is moved axially to conmeet the brake drum shaft 231 to the reel mandrel 232. Conversely the coupling is axially moved to disconnect the brake drum shaft from the reel mandrel when a reel is removed from the reel stand.

Drive connection for draw. rolls The upper and lower draw rolls may be advantageously driven from a common device. A sprocket chain 260 connects sprocket 26! on the gudgeon of the upper draw roll 268 to the sprocket 262, and sprocket chain 263 connects the sprocket 26.4 on the gudgeon of the lower draw roll 203 to the sprocket 265. The sprockets 262 and 265 are attached to the respective driven members of a dual multiple disc clutch 26?. The driving shaft 256 of this dual multiple disc clutch is mounted in bearings on pedestals 258 

